Jul25
Effects of Nitrogen (N2) in SMT Reflow on Various Soldering Defects

Effects of Adding Nitrogen (N2) to SMT Reflow Ovens on Various Soldering Defects

“Oxidation” is a major enemy of solder quality, but oxidation is a natural law of elements striving for stability that cannot be avoided. Using nitrogen (N2) to isolate solder from oxygen (O2) is one of the few effective methods currently available to reduce oxidation of electronic components during high-temperature soldering.

Although nitrogen (N2) is not one of the noble gases of Group 8A, it is classified as an “inert gas” in modern chemistry. Nitrogen is very unreactive in nature, making it unlikely to form compounds with metals. It also makes up 78% of the atmosphere, making it relatively inexpensive to obtain. As a result, nitrogen is often used in SMT reflow ovens to replace oxygen, and in some wave soldering ovens, to reduce oxidation of solder or PCB pads at high temperatures.

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Jul18
Why Do Electronic Products Need Burn-In? What Are Its Pros and Cons? What Is Run-In?

Why Do Electronic Products Need Burn-In? What Are Its Pros and Cons? What Is Run-In?

In the early days, when electronic component design and manufacturing were still developing, the “burn-in” solution was used to screen out defective electronic components and products. This process allowed early-failing products to be identified and eliminated, preventing defective items from reaching customers and causing complaints. Statistical data shows that the lifespan of a batch of electronic products typically forms a “bathtub curve.” This means that there are higher rates of defective components at the beginning and end of their usage, but after a period of use, the defect rate drops to a near-zero stable state, resembling the shape of a bathtub curve.

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Jul11
What Is the Purpose of Testing Electronic Products? It’s Like Buying Insurance!

電子產品測試的目的所為何在?買保險也!

Workingbear has been in the electronics industry for several years and has noticed an interesting phenomenon. Almost every new manager will ask the same questions when they come on board: “Why do we need to perform ICT (In-Circuit Test) at the board level assembly?” and “Can we skip ICT tests?”

This is mainly because a “Keysight (Agilent) 3070” ICT test fixture can cost around US$15,000, equivalent to the price of a small car. And this cost is just for the fixture, excluding the test equipment. On the other hand, a simpler MDA (Manufacturing Defect Analyzer) fixture, such as the “TR-518,” only costs around US$1,700.

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Jun27
What is Function Verification Test (FVT) for Assembled Circuit Boards?

What is Function Verification Test (FVT) for Assembled Circuit Boards?

Function verification tests (FVT), or call Function Circuit Tests (FCT), are crucial for detecting defects in PCBA (Printed Circuit Board Assembly). These tests simulate the full functionality of the circuit board as if it were part of the final product. The goal is to identify and remove faulty boards before they are fully assembled into the final device, preventing wasted time and materials from having to disassemble and reassemble defective products.

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Jun20
The Benefits of Using SMT Synthetic Stone or Aluminum Alloy for Reflow Carriers

With the advancement of technology, electronic products are becoming thinner and more compact. Consequently, electronic components are also getting smaller, and even the thickness of printed circuit boards (PCBs) is decreasing. The thinnest PCB Workingbear has seen is 0.4mm. Such thin PCBs are prone to deformation or warpage due to the high temperatures result in uneven thermal stress while go through SMT reflow oven, which can even cause components to fall off inside the reflow oven.

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