Category Archives: Reliability


Sep02
BGA Red Dye Penetration Test: Acceptance Criteria for Cracks and Voids

Figure: BGA Red Dye Penetration Test: Acceptance Criteria for Cracks and Voids A reader asked Workingbear, “After performing a Red Dye Penetration / Red & Pry Test on a BGA, how should we determine the acceptance and rejection criteria?” At … Continue reading

Aug25
[Case Study] BGA Solder Ball Cracking: Strain Gauge Analysis and Design Improvement

Figcaption:BGA soldering crack analysis: Cross-Section shows crack locate at IMC location During new product development, electronics companies may encounter BGA solder ball cracking after a drop test in which the bare unit is dropped from a specified height. When this … Continue reading

Apr02
Root Cause Analysis: Why FPC Traces Break

Recently, my company started seeing an increase in field returns caused by open circuits in flexible printed circuits (FPCs) inside the terminal. After digging into several cases, the root cause turned out to be broken copper traces. So what’s going … Continue reading

Aug07
What’s the Difference Between Electromigration (EM) and Electrochemical Migration (ECM)?

At first glance, Electromigration (EM) and Electrochemical Migration (ECM) might seem alike. In both cases, metal atoms or ions move from a high-voltage area to a low-voltage area, and both can lead to dendrite growth. But they’re actually very different … Continue reading

Aug06
How to Perform Process Capability Analysis?

Process Capability refers to how well a process can produce quality products once it becomes stable. In real production, many variable factors can cause the process to fluctuate. By applying statistical methods, we can better understand how the process is … Continue reading