Category Archives: Process


Apr02
Root Cause Analysis: Why FPC Traces Break

Recently, my company started seeing an increase in field returns caused by open circuits in flexible printed circuits (FPCs) inside the terminal. After digging into several cases, the root cause turned out to be broken copper traces. So what’s going … Continue reading

Mar26
How to Design FPC-to-PCB Connections for Better Assembly (DFx)

As electronic devices keep getting thinner and more compact, FPCs (flexible printed circuits) are used more and more. In some designs, FPCs even replace traditional PCBs. But no matter how advanced FPC technology becomes, it still needs to connect to … Continue reading

Jan14
Explaining the Relationship Between BOM, AML, AVL, and MPN

BOMs, AML/AVL, and MPNs are essentially the “recipe” behind electronics manufacturing. All of these terms are closely related to a product’s material list. Understanding what they mean is not difficult—the real challenge is knowing how to apply them effectively to … Continue reading

Jan07
For Beginners: What Is a BOM? How BOM Works with ECO, ECN, and ECR in Electronics Manufacturing

For many people who are new to the electronics manufacturing and assembly industry, BOM and ECO are two very important terms—but also two of the most confusing ones. In this article, I’ll try to explain these concepts in a simple … Continue reading

Dec31
Understanding TAL (Time Above Liquidus) and Why It Matters in PCB Assembly

TAL (Time Above Liquidus) refers to the amount of time during the SMT reflow process when the solder material (such as solder paste) is above its liquidus temperature. You can think of it like ice melting into water and then … Continue reading