May12
Humidity Temperature Cycle Profile

Humidity Temperature Cycle Profile

The humidity test is designed to determine the effects of humidity on the product and assure that the product will meet published specifications while being subjected to high humidity conditions. This is an accelerated test to uncover failure modes in components, assemblies and process, which may appear in the field during normal service, while keeping test time at a minimum. Performance tests are made at various intervals of the test duration and each test must pass for the design to meet the requirements of this section.

Hygroscopic materials (e.g., printed circuit boards, molded plastics, sealed components, etc.) will absorb moisture proportional to the applied vapor pressure and time of application. Excessive moisture penetration may cause swelling of material or contamination actions, destroying functional ability as well as causing leakage paths between sensitive circuits, result when moisture reacts with trapped chemicals from construction processes causing corrosion or severe etching of metal surfaces. In some cases dendritic growth can cause short circuits or high voltage flashover between closely spaced traces or pin spacing. The following humidity test is designed to accelerate the occurrence of these failure mechanisms if they exist.

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May05
Why Burn/In(B/I) still cannot screen out the DDR soldering fail?

We recently encountered a soldering issue with a DDR memory BGA (Ball Grid Array). The problem identified was HIP (Head-In-Pillow) — two balls with non-wetting under the BGA package were affected. To investigate, we sent someone to the field to assess the customer’s operation, discovering that the product failed to power on. Interestingly, applying finger pressure to the DDR memory component would successfully power it on.

Why did this occur? The production line claimed the products underwent a 12-hour power-on Burn/In (B/I) process at 40°C but didn’t screen out the defect. So, why did we still observe this type of BGA soldering defect in the field?

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May01
Why Do Screw Bosses Crack After Mold-In Screw Inserts? Common Causes and Solutions

screw boss broken

This story is long-standing memory, but WorkingBear is documenting it here for reference and as a learning record.

One day, we received a customer complaint regarding a product with a plastic housing that had cracked. The issue was visually striking, with noticeable cracks on the outside of the plastic casing. The situation called for immediate investigation.

After examining several defective plastic parts, we discovered that all the cracks were located at the screw boss area. The cracks extended from the inside of the plastic housing outward. Interestingly, the screw boss was designed with a mold-in screw insert, which had been installed during the injection molding process. Based on our initial analysis, it appeared that the issue could be related to the screw boss mechanical design or the injection molding conditions.

To help others facing similar issues (and to serve as a personal memo), WorkingBear has compiled a list of potential causes for screw boss cracks for reference.

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Apr29
How to design LCM gasket/cushion for manufacture?

The gasket/cushion went outside of LCM

The LCM (LCD Module) is a common component for the electronic products. Almost of the LCM was made by glass and it is brittle and  break easily while hit or drop on the floor due to handle careless. As product design we will install a rubber gasket or cushion locate between the glass and plastic case or metal bezel to prevent it from squeezing due to press or careless hitting.

Although this kind of rubber gasket is a simple design but if the gasket didn’t design well then the installation will be a big challenge in manufacturer. We often see the gasket go outside of the display view area. If this is a touch panel product then it will result the touch function fail. If this kind of issue happens in filed then we will get big trouble.

Therefore, this article attempts to look for the rubber gasket design methods.

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Apr27
How EMS fabricate a PCB Assembly?

How EMS fabricate a PCB Assembly?

How EMS (Electronic Manufacturing Services) fabricate a PCB (Printed Circuit Board) Assembly?

This article is writing for the people who still not yet really under what is the PCB Assembly. Because WorkingBear found there are many people just come to this EMS area and still not yet well understand what is SMT (Surface Mount Technology) and what is Wave Soldering.

The PCB Assembly is a very popular technology in modem electronic industry.  For example, the cell phone, Tablet, Computer, Television, Remote toy car, etc. all have the PCB Assembly module  inside. The  invention of PCB Assembly technology is really help the electric products development trend to small size and multi-function.

So, how EMS fabricate a PCB Assembly? It is almost automatic production line now through SMT or wave soldering process to solder the electronic components on the board to instead of hand soldering by iron. Of course, you still can hand solder all electronic components on the board as manual by yourself but you must take high risk for the poor solderability quality and can’t do it mass production. Besides, the 0201 small chip are hard to be hand soldered on board and some of the package that design the soldering pads under the package body can’t be hand soldered. For example BGA, QFN, LGA package.

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