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Category Archives: Quality
Apr22
How to Define Cosmetic Quality Standards for Plastic Parts
Caption: Cosmetic scratches on plastic parts Before products are put into inventory after final assembly, electronics manufacturing factories always perform quality inspections to ensure product quality. In terms of functional performance, most products go through 100% testing, so pass/fail decisions … Continue reading
Apr08
How I Troubleshoot Hidden Open Circuits in FPCs
Flexible printed circuits (FPCs) are widely used because they can bend and fold. They’re perfect for compact products or for connecting signals between different PCBAs. But there’s a downside. As usage increases—especially in applications with repeated motion—FPCs can develop open circuits or … Continue reading
Apr02
Root Cause Analysis: Why FPC Traces Break
Recently, my company started seeing an increase in field returns caused by open circuits in flexible printed circuits (FPCs) inside the terminal. After digging into several cases, the root cause turned out to be broken copper traces. So what’s going … Continue reading
Feb10
Waiver, Concession & Deviation in Electronics Manufacturing: Engineer’s Guide to Risk Checks & Self-Protection
Caption: Every time I’m asked to sign a waive/concession approval, I can’t help but feel uneasy. (Boss asks you to approve a concession? How engineers protect themselves from taking the blame.) Have you ever been in this situation? It’s late … Continue reading
Jan14
Explaining the Relationship Between BOM, AML, AVL, and MPN
BOMs, AML/AVL, and MPNs are essentially the “recipe” behind electronics manufacturing. All of these terms are closely related to a product’s material list. Understanding what they mean is not difficult—the real challenge is knowing how to apply them effectively to … Continue reading
