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Category Archives: Plastic
Dec05
7 Common Reasons for Elevated MFI (Melt Flow Index) in Plastic Resin Testing
Workingbear’s company recently encountered a quality issue with a plastic product. The problem was, “Why is it that products made from the same type of plastic resin sometimes show normal MFI (Melt Flow Index) values, while others have unusually high … Continue reading
Nov28
Understanding Melt Flow Index (MFI) for Quality Control in Plastic Injection Molding
The “Melt Flow Index” (MFI) of plastic refers to the weight (in grams) of molten plastic that flows through a standardized tube with a specific diameter under a defined load (in kilograms) and temperature (in °C) within a set period … Continue reading
May03
Trouble Shooting Guide for Plastic Injection
Trouble Suggested Remedies (Solutions) DIMENSIONAL PROBLEMS Shot-to-shot dimensional variations Increase injection pressure Maintain uniform pad (cushion) Repair leaking back flow value if pad cannot be maintained Increase screw forward time Maintain uniform cycle Eliminate un-melted particles (see below) Use larger … Continue reading
Jun24
Case study for the mold-in insert screw boss broken
In a previous discussion, WorkingBear identified potential root causes for screw boss cracking after mold-in screw nut insertion. Following a complaint from the field, we asked EMS and the plastic injection supplier to double-check their inventory and found that approximately … Continue reading
May01
Why Do Screw Bosses Crack After Mold-In Screw Inserts? Common Causes and Solutions
This story is long-standing memory, but WorkingBear is documenting it here for reference and as a learning record. One day, we received a customer complaint regarding a product with a plastic housing that had cracked. The issue was visually striking, … Continue reading
