Category Archives: Quality

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May03
Trouble Shooting Guide for Plastic Injection

Trouble Suggested Remedies (Solutions) DIMENSIONAL PROBLEMS   Shot-to-shot dimensional variations Increase injection pressure Maintain uniform pad (cushion) Repair leaking back flow value if pad cannot be maintained Increase screw forward time Maintain uniform cycle Eliminate un-melted particles (see below) Use … Continue reading

Jun24
Case study for the mold-in insert screw boss broken

Last time WorkingBear mentioned the potential root causes to bring the screw boss crack after mold-in screw nut insert. Actually we received the complaint from the field then asked EMS and plastic supplier to double check their inventory and found … Continue reading

Jun10
PCB rework: Selective solder mask removal by laser

Did you ever met a trouble need to rework to remove the solder mask from the PCB?  If yes then how you did? We usually remove the solder mask manually  by knife or hand grinding tool. But these kinds of … Continue reading

Jun03
TQRDCE Performance Expectations and Review

This is an example that implement TRQDCE form for vendor survey. TQRDCE Introduction: The strategy of company for establishing and maintaining long-term working relationships is through creating and monitoring mutual performance expect ions and measurements. Performance metrics, constructive feedback, as … Continue reading

May27
Improve BGA solderability by partial increase solder paste volume

How to improve the BGA (Ball Grid Array) package solderability is always a big challenge for SMT (Surface Mount Technology) process. Especially for the fine pitch (ball pitch less than 0.8mm) BGA is more difficult to be soldered on the … Continue reading

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